Explain Construction of cable with suitable diagram.

(1) Conductors
  • Conductors used for cables are generally made up of tinned copper or aluminium.
  • To provide the sufficient flexibility conductors are used in stranded form.
  • Cable may consists of one, two, three of four conductors depending upon the service required.


(2) Insulation
  • The type and thickness of insulation depends upon the voltage level.
  • Insulating materials should provide the following properties: High insulation resistance, High mechanical strength, Non-porous, Chemically inert, High die-electric strength, Non-inflammable etc.
  • Following are the different materials used for cable insulation: Rubber, Vulcanized India Rubber, Impregnated paper, PVC etc.

(3) Metallic Sheath
  • As the cable is placed under ground, soil may present, moisture, gases and some other liquids.
  • Therefore to protect the cable metallic sheath made up of lead or aluminium is provided over the insulation.

(4) Bedding
  • To protect the metallic sheath from corrosion and some mechanical injury, bedding is provided.
  • It is made up of some fibrous material such as jute.

(5) Armouring
  • Armouring is used to protect the cable from mechanical injury while handling.
  • It consists of one or two layers of galvanised steel wire or steel tape.

(6) Serving
  • Serving is provided to protect the armouring from atmospheric conditions.
  • It is made up of some fibrous material like jute.

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